Encoder-synced tracking
Locks to line speed via encoder feedback, tracking every part across the frame without double-counting or drops.
Conveyor-Based Counting
Count parts in motion, at line speed
For parts that stay in continuous motion along a belt or line — bottles, pipes, cartons, packaged goods — vision counts every unit as it passes, encoder-synced to the exact speed of your line, with no need to stop or stage anything.
Why conveyor counting is different
Nothing stops, nothing gets missed
When parts never stop moving, a miscount usually means a physical stop-and-recheck — or worse, it ships anyway. Beam counters lose track when units bunch up; manual tally can't keep pace with line speed at all.
A camera tracks parts as they pass, encoder-synced so nothing is double-counted or skipped even at full speed, verifying the running count against the target and rejecting or flagging anything that falls short — with a full log per run.
Capabilities
What this solution delivers
Multi-lane & multi-SKU
Counts and identifies mixed SKUs moving side by side — verifying the mix, not just the total.
Inline reject on mismatch
Diverts any pack or unit that doesn’t match the required count before it leaves the station.
Typical applications
Where it's used
Bottles & packaged goods on a line
Pipes, rods & bars in continuous motion
Cans & cartons at line speed
Cable, wire & continuous strip segments
High-speed filling & packaging lines
Proven in production
Case studies & app notes
FMCGAPP NOTEMulti-Lane Biscuit Counting with One Camera
A single camera above the post-oven conveyor replaces per-lane photoelectric sensors, using instance segmentation to count biscuits, flag broken or deformed pieces, and track lane balance across 2–3 lanes — addressing the specific failure mode that causes beam sensors to undercount once biscuits touch or shingle.
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FMCGAPP NOTEBottle Cap Counting with In-Line Defect Detection
A single overhead AI camera counts bottles and screens caps for missing, skewed, wrong-colour, and cracked defects in one inference pass — building the kind of timestamped, batch-linked image record that FSSAI's revised packaged-water testing regime is moving toward, instead of relying on a torque sensor and a fatigued spot-check.
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FMCGAPP NOTEDense-Pack Tray Counting for Tobacco Manufacturing Traceability
Vision-based count verification and SKU traceability for cigarette buds — replacing an assumed tray-fill count with a measured, image-backed, and audit-ready result at every tray, built around the count-tolerance and cycle-time targets a pilot actually validates rather than a number quoted off a spec sheet.
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Counting parts on a moving line?
Tell us your part, line speed, and required count — we'll scope the right approach.